How to Simplify Crushing Links and Reduce Costs

The crusher equipment is indispensable in the ore beneficiation production. The crusher equipment serves production to meet the requirements of the production process, reduce labor intensity and improve labor productivity. Crusher equipment has played a huge role for human transformation of nature and the creation of wealth. Therefore, we should improve the crusher equipment to make it more complete and efficient with better and higher performance to provide better service for mankind.
Copper-nickel ore smelting workshop was founded in 1998. The material crushing system processes are the followings. The materials enter the # 1 crusher through the chute feeder. The materials after being crushed are sent into the vibrating screen for separation of the block and powder by the # 1 transport belt conveyor. The powder ore is sent to # 2 conveyor belt by the sub-feeder. The lump ore is sent to the # 2 crusher for secondary crushing by # 3 conveyor belt and then it is sent to the vibrating screen separation of the block and powder by # 1 conveyor belt. The block mine is sent to silo by 4 # conveyor belt. This is a cycle. The process is cumbersome and complex and labor intensity of the employees is large. In addition, the efficiency is very low. Only the continuous crushing for 24 hours can meet production. Once the equipment fails, it will affect the entire production. Due to the production conditions, the loss of the device is also very large and the cost increases correspondingly.
We have done a lot of on-site investigation and finally decide to transform the entire crushing system. Now we will introduce the transformation process. First, we adjust the discharge mouth of the crusher in order to meet the technical requirements and complete crushing operation once. Second, the sieve of the vibrating screen is adjusted. The sieve is narrowed 50% and 2,3,4 belt and 2 # crusher is removed. Under the vibrating screen, we directly make and install two silos to reduce the transport links of the belt.
After a period of time of intense work, we have successfully completed the transformation of the installation work and the production capacity has been improved. The cost of equipment repair and maintenance is reduced greatly. The most significant effect is that the working efficiency is increase by 300%. Due to the reduction of the equipment, the working environment has also been improved so that the workers have higher enthusiasm. Therefore, we should use the view of scientific development to solve the problems in the production.